Advancing Quality and Knowledge in Die Casting #
Welcome to our knowledge hub, where we share expertise and updates on aluminum die casting, mold development, and industry best practices. Our commitment is to provide not only exceptional products but also valuable information to support your manufacturing decisions.
Die Casting Manufacturing Process #
Die Casting Manufacturing Process
Quality in die casting begins with the selection of raw materials. Aluminum ingots are melted and refined to achieve optimal performance. Commonly used alloys include ADC12 and A380, both known for their stable composition and reliable mechanical properties. This careful approach to material selection ensures the foundation for high-quality die cast components.
Mold Design & Development #
Mold Design & Development
Before production begins, mold flow simulation plays a crucial role. This virtual testing process helps save both time and cost by simulating filling patterns and cooling behavior. It also identifies potential issues such as air traps and weld lines, reducing the need for mold rework and ensuring a smoother manufacturing process.
Expert Knowledge You Can Trust #
Expert Knowledge You Can Trust
We believe in sharing knowledge as much as we do in manufacturing. Here are some insights from our team:
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Die Casting vs. Extrusion:
- Die Casting: Ideal for complex 3D shapes and tight tolerances, especially with aluminum alloys.
- Extrusion: Suited for long, uniform profiles but less flexible for intricate geometries.
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Material Selection:
- Choosing the right alloy impacts strength, durability, and cost-effectiveness.
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Process Optimization:
- Leveraging simulation and advanced tooling to minimize defects and maximize efficiency.
Frequently Asked Questions #
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What if my product requires tight tolerances?
Die casting offers high dimensional accuracy. We also provide post-machining services if further precision is needed. -
Can I use die casting for complex shapes?
Absolutely. Die casting is well-suited for producing complex geometries with consistent quality. -
What alloys are available?
We commonly use ADC12 and A380, but other alloys can be accommodated based on your requirements. -
How do you ensure quality?
Through rigorous material selection, simulation, and quality control at every stage of production.
How Can We Assist? #
We are dedicated to offering a diverse range of products and exceptional quality, ensuring a seamless and productive collaboration experience. Contact Us to discuss your project needs or to learn more about our capabilities.
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Company Information #
GRAMOS Die Casting Industrial Co., Ltd.
No. 255, Dongzhou Road, Shenkang District, Taichung City 429, Taiwan.
Email: erin.liu@gramosdiecast.com
Phone: +886-4-25130036